Factory - Better Sleep

Bettersleep Solutions is strategically situated in North India, near Delhi Capital area. With a dedicated land of 10 acres with over 250,000 sq feet of production area, we have a world class & latest state-of-the-art machineries to produce spring mattresses (pocket and bonnell), only for exports to international customers.

Our production process is in few key sections which are shown below in detail:

Spring Unit Section

Pocket springs are manufactured with range of high speed fully automatic lines with coilers and feed with either automatic assemblers or manual depending on the requirement of pocket unit construction as per different customers.

We can make any type of arrangement of with zonal pocket springs like 3 Zone, 5 Zone or 7 Zone along with higher gauge springs on the perimeter for stronger edge support on 2 sides or 4 sides.

This versatility helps in giving a range of options for our customers to choose from and improve their product portfolio.

Quilting Section

We have dedicated 4 Single needle high speed double head quilting machines for excellent top panels for spring/hybrid mattresses. We can achieve any design along with frame or without frame as per the requirement.

Along with this, we have a dedicated multi needle line with automatic panel cutter for bottom panels, and other multi needle quilting machines for side border designs which are accompanied with automatic border cutting operation.

Our quilting section machineries provide excellent deep quilting operations to suit any requirement of a high-end spring mattress.

Sewing Section

It is the heart of our operations where the most important operations takes place to bring better asthetics to the overall look and appeal of a high end mattress.

This section includes a 18 Head Tajima (Japan) embroidery machine for any design embroidery required on borders or handles. Range of high end Serging machines for top & side borders along with bottom panels are used for proper closure with heavy duty head.

Along with this this section has automatic handle maker and automatic handle stitch machine which brings appealing handles to the mattress, accompanied with automatic label taker machine.

Padding & Tape Edge Section

With the inter stage outputs of each sections like spring units, quilted top, bottom and side borders and finished sewing section materials, its time for padding section where foam layers like PU & Visco/Memory foam is pasted with semi-automatic Hot Melt glue operations (all from Robatech, Switzerland) and then the bare mattress goes for Tape edge operation on automatic conveyor lines.

All tape edge machines are fully automatic auto flip auto rotate high end machines to bring high efficiency and straight tape sewing which is a key to high end mattresses.

Quality Check & Roll Packing

All mattresses after tape edging goes for final quality check on in-line QC tables where the minor corrections, size rechecks & range of checks takes place with experienced QC team before heading for packing operation.

Once the mattresses passes the final QC checks, then they are ready for final operation of fully compressed & roll packing with a latest feature to do fold & roll of the mattress to save box space as per the customer’s requirement.

Durability Test & Certificates

We have a range of quality checks for each sections of our inter stage production which ensures that only approved quality materials pass through one stage to another, which helps in achieving our quality goals at section wise levels and achieving higher efficiencies at fast production levels.

In addition, we have a Rollator Test, Cornell Test and Edge Test integrated machine which helps in finding the durability of mattress over time along continuous product improvements are done with the help of knowledge of any shortcomings if found from this machine.

Bettersleep Solutions LLP is a ISO 9001 compliant company and all products are CFR 1632 & CFR 1633 passed by SGS China.

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